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Bubble Sensors and Air In-Line Sensors

Our highly reliable bubble sensors and air in line detectors include the latest in digital sensing technology that can be calibrated to precisely detect bubbles in almost any fluid and tubing material across a wide range of tubing sizes.

Featured Model

SMD A310 Ultrasonic Bubble Sensor
Non-Invasive

Model A310

AX1X OEM Bubble Sensor — 3/16" OD

The A310 couples directly to the outside of 3/16" OD tubing — no gel, no fluid contact, no contamination risk. Piezoelectric transducers emit ultrasonic waves through the tubing wall; a bubble interrupts the signal and triggers a TTL output in as little as 100 microseconds. Works with PVC, silicone, polyurethane, and glass tubing.

Tubing Size

3/16" OD

Detection

Non-invasive

Coupling

Dry-couple

Applications

Medical · Pharmaceutical

View A310 Specs Request a Quote

Industries Served

Noninvasive Bubble Sensors

Our noninvasive bubble sensors can be designed for any tubing material: plastic (PVC, fluoropolymers including Teflon, polyethylene, nylon, etc.), silicone, glass, and others. These noncontact, standard bubble sensor models are available for tubes as small as 1/16" OD and as large as 1/2" OD. We also offer custom bubble detectors for larger tubes.

Medical Devices

Infusion pumps, dialysis, blood management

Biopharmaceutical

Drug compounding, single-use biotech systems

Life Science & Lab

LC, microfluidics, lab automation

IV & Fluid Delivery

IV fluid prep, enteral feeding, power injectors

Patient Safety Systems

Air embolism detection, occlusion detection

Analytical Instruments

Sample handling, reagent delivery

Semiconductor

Ultrapure water, chemical dispensing

Industrial

Food processing, process monitoring

Choosing the Right Sensor

Ongoing Innovation in Bubble Sensors

Our newest bubble sensor product line (the AX1X Series) was redesigned from the ground up for medical device OEM users to maximize performance and minimize production costs. We took our 10+ years of experience designing and manufacturing ultrasonic bubble sensors for the medical device industry and used it to optimize and streamline every facet of the design. We have made design improvements such as miniaturizing our transducers to detect smaller bubbles and modernizing our production electronics and tooling. Our tools acquire real-time data from more than a dozen sensors simultaneously during our production testing processes allowing us to offer the best performance at some of the most affordable prices on the market.

If you need

Simple OEM integration, any tubing material

Start with

AX1X Series

Compact low-power TTL output, dry-couples to tubing, 8 sizes from 3/32" to 1/2" OD.

If you need

Secure repeatable tube positioning

Start with

AX30 Series

V-groove or U-groove channel for repeatable seating, 8 sizes, enhanced reliability.

If you need

Bubble AND flow blockage detection

Start with

A240

Dual-function AX30: detects both air bubbles and occlusions in a single unit.

If you need

Ultra-fast response critical systems

Start with

A530

50 µs response time for the fastest-moving fluid detection requirements.

Bubble Sensor Models

AX1X OEM Series — Through-Hole Mounting

Noninvasive ultrasonic bubble detection. Dry-couples to tubing. Optional integrated self-test. Power as low as 3 mA.

ModelNominal Tube ODMin Bubble SizeDimensions in. [mm]LEDMounting
A115
A1150.094" [2.38 mm]1 µL1.40 × 0.80 × 0.68 [35.56 × 20.32 × 17.47]NoThrough holeView Product
A210
A2100.125" [3.17 mm]1 µL1.44 × 0.85 × 0.68 [36.55 × 21.61 × 17.47]NoThrough holeView Product
A215
A2150.156" [3.97 mm]2 µL1.47 × 0.89 × 0.68 [37.34 × 22.61 × 17.47]NoThrough holeView Product
A310
A3100.188" [4.76 mm]5 µL1.50 × 0.92 × 0.68 [38.10 × 23.37 × 17.47]NoThrough holeView Product
A410
A4100.25" [6.35 mm]10 µL1.54 × 0.99 × 0.68 [39.09 × 25.17 × 17.47]N/AThrough holeView Product
A510
A5100.313" [7.94 mm]20 µL1.62 × 1.09 × 0.68 [41.15 × 27.69 × 17.47]N/AThrough holeView Product
A610
A6100.375" [9.52 mm]30 µL1.68 × 1.18 × 0.68 [42.67 × 29.97 × 17.47]N/AThrough holeView Product
A810
A8100.50" [12.70 mm]50 µL1.74 × 1.27 × 0.68 [44.17 × 32.92 × 17.47]N/AThrough holeView Product

AX30 Series — SAE / Metric Threaded Insert Mounting

Our company-owned and operated production facilities are equipped to perform bubble size testing as small as 0.5 microliters, with options for complete testing on 100% of shipped parts. SMD also executes bubble size testing and report generation for FDA approval processes.

ModelNominal Tube ODMin Bubble SizeDimensions in. [mm]LEDMounting
A130
A1300.094" [2.38 mm]1 µL0.98 × 0.80 × 0.60 [24.9 × 20.3 × 15.2]LED or No LEDSAE or Metric Threaded InsertsView Product
A230
A2300.125" [3.17 mm]1 µL1.02 × 0.80 × 0.64 [25.9 × 20.3 × 16.3]LED or No LEDSAE or Metric Threaded InsertsView Product
A240
A2400.125" [3.17 mm]Occlusion + bubble1.05 × 0.80 × 0.66 [26.7 × 20.3 × 16.8]LED or No LEDSAE or Metric Threaded InsertsView Product
A330
A3300.18" [4.76 mm]1 µL1.07 × 0.80 × 0.68 [27.2 × 20.3 × 17.3]LED or No LEDSAE or Metric Threaded InsertsView Product
A430
A4300.25" [6.35 mm]10 µL1.13 × 0.80 × 0.78 [28.7 × 20.3 × 19.8]LED or No LEDSAE or Metric Threaded InsertsView Product
A530
A5300.313" [7.94 mm]20 µL1.18 × 0.80 × 0.85 [30.0 × 20.3 × 21.6]LED or No LEDSAE or Metric Threaded InsertsView Product
A630
A6300.38" [9.52 mm]10 µL1.22 × 0.80 × 0.92 [31.0 × 20.3 × 23.4]LED or No LEDSAE or Metric Threaded InsertsView Product
A830
A8300.50" [12.70 mm]50 µL1.53 × 0.80 × 1.05 [38.9 × 20.3 × 26.7]LED or No LEDSAE or Metric Threaded InsertsView Product
SMD Sensors

World leader in miniature OEM sensor design and manufacturing for medical, aerospace, semiconductor, and industrial markets

Products

  • Load Cells & Force Sensors
  • Pressure Sensors
  • Bubble Sensors
  • Liquid Level Sensors
  • Signal Conditioning

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  • Aerospace
  • Semiconductor
  • Biopharmaceutical

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